MILLING
NPA 11/2018
Expansion of the MILL4FEED Line with Tools Carrying a New 9 mm Insert
Highlights
Following the highly successful introduction of the MILL4FEED FFQ4-12 milling cutters carrying the 12 mm size inserts, ISCAR is expanding the line by introducing new tools that carry smaller 9 mm inserts.
The new FFQ4…-09 tools are available in the following configurations:
FFQ4
- endmills in 22, 25, 32 and 35 mm diameters
FFQ4-M
- interchangeable milling heads with FLEXFIT adaptation in 22, 25, 32, 35 and 40 mm diameters
FFQ4
- face mills in 40, 50, 52 and 63 mm diameters
Tool Features
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12º cutting edge angle
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Ramping down capability
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Positive axial rake angle
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2.5 mm radius for programming
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Coolant holes, directed to each individual cutting edge for efficient cooling effect
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Polished coating on the cutter’s body providing better chip flow and protection from corrosion and wear
FFQ4 SOMT 0904... Insert Features
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Square single-sided insert with 4 cutting edges
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1.2 mm maximum depth of cut (1.2 mm for milling open or shouldered plane surfaces and
1 mm for milling by ramping)
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Available with three types of cutting geometries for optimal machining of different materials:
FFQ4 SOMT 090412T
for steel, ferritic and martensitic stainless steel, cast iron and hardened steel
FFQ4 SOMT 0904RM-T
for interrupted cut and machining near straight shoulders on steel, ferritic and martensitic stainless steel, cast iron and hardened steel
FFQ4 SOMT 090412HP
for austenitic stainless steel and high temperature alloys
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The FFQ4 inserts are produced from ISCAR’s latest SUMOTEC carbide grades, ensuring high productivity
The new tools were designed for roughing operations in the die & mold and aerospace industries, and in general engineering.
Tool Advantages
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Cover a wide range of applications
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Suitable for machining a wide range of workpiece materials
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An optimal solution for roughing operations
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High metal removal rates
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Economical solution
FFQ4 D-M-09
Fast Feed Endmills with FLEXFIT Threaded Adaptation Carrying Single-Sided Inserts with 4 Cutting Edges
• Radius for programming 2.5 mm
(1) Cutting diameter maximum
(2) Plunging width
(3) Number of inserts
(4) Ramping angle maximum
(5) Item weight
FFQ4 D-W-09
Fast Feed Endmills Carrying Single-Sided Inserts with 4 Cutting Edges
• Radius for programming 2.5 mm
(1) Cutting diameter maximum
(2) Plunging width
(3) Number of inserts
(4) Ramping angle maximum
(5) Item weight
FFQ4 D-09
Fast Feed Face Mills Carrying Single-Sided Inserts with 4 Cutting Edges
• Radius for programming 2.5 mm
(1) Cutting diameter maximum
(2) Plunging width
(3) Number of inserts
(4) Ramping angle maximum
(5) Item weight
FFQ4 SOMT 0904
Square Single-Sided Inserts with 4 Cutting Edges for Fast Feed Milling
• T - type for steel, ferritic and martensitic stainless steel, cast iron and hardened steel
• RM-T type for interrupted cut and machining near straight shoulders on steel, ferritic and martensitic stainless steel, cast iron and hardened steel
• HP- type for austenitic stainless steel and high temperature alloys
Table - Average Cutting Data for FFQ4-09 Fast Feed Mills
* ISCAR material group in accordance with VDI 3323 standard
** Quenched and tempered
For machining in unstable conditions, the recommended cutting data should be reduced by 20-30%
The NPA11-2018's pdf file:
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